自動化生產線的性能特點介紹

自動化生產線在生產企業應用很廣泛，它能提高企業的生產效率，自動化生產線的種類也很多。如何選擇合適的自動化生產線設備，除了要了了解參加裝配的零件數，工位數外，還有生產率，裝配線的柔性及價格等。

自動化(hua)生產線類型(xing)和(he)特點如下：

一(yi)、圓盤回轉同步裝配線(xian)

特點：典型結構為圓盤。由凸(tu)輪(lun)操(cao)縱(zong)，4~24工(gong)為，結構簡單、投資少(shao)、可靠、高精(jing)度、生產率高、耐用(yong)、占用(yong)空(kong)間(jian)較小。裝配空(kong)間(jian)有限、工(gong)序有限、運行(xing)速(su)度由慢的工(gong)序確定(ding)、任一工(gong)序故障將(jiang)引起整機停止運行(xing)、柔性(xing)低。

適用場合：工(gong)序數較小；產(chan)品(pin)具(ju)有大(da)而(er)穩定的批量；各工(gong)序時間相近。

   二、直進(jin)式同(tong)步裝配線

特點：通常由(you)(you)凸輪操縱的(de)分度(du)裝置驅動，傳(chuan)(chuan)送(song)方式可分為環行水面型和上下軌道型，傳(chuan)(chuan)送(song)帶(dai)通常為鏈式或鋼帶(dai)式。進年來傳(chuan)(chuan)送(song)帶(dai)結合件由(you)(you)精加工(gong)(gong)件取代沖壓件，并由(you)(you)滾珠軸(zhou)承(cheng)聯接(jie)。連(lian)續工(gong)(gong)序(xu)數多、簡單、可靠、精度(du)合理、耐用、裝配空(kong)間大，運動速度(du)由(you)(you)慢的(de)工(gong)(gong)序(xu)確定、任(ren)一工(gong)(gong)序(xu)故障(zhang)將引起整機停止運行、柔(rou)性低、成本(ben)及占地均多于圓盤(pan)回轉式傳(chuan)(chuan)送(song)機構。

適(shi)用場合：工(gong)序數比圓盤回(hui)轉(zhuan)裝配機構多；產(chan)品(pin)的兩(liang)邊(bian)均可安(an)排作業，產(chan)品(pin)具有大而穩定的批量；各工(gong)序時間相近。

 三、傳(chuan)送帶型板式非(fei)同(tong)步柔(rou)性自動化生產(chan)線

特點：托板(ban)由產(chan)送帶在(zai)工(gong)(gong)(gong)位間(jian)(jian)傳動(dong)，近(jin)年(nian)來價格(ge)不那么(me)昂貴(gui)的商(shang)品部件的應(ying)(ying)用已逐(zhu)步(bu)廣(guang)泛。柔性遠高于(yu)同步(bu)裝配線(xian)；工(gong)(gong)(gong)序(xu)數不受限制；這種(zhong)自(zi)動(dong)化(hua)生(sheng)產(chan)線(xian)容(rong)易在(zai)單工(gong)(gong)(gong)序(xu)與多工(gong)(gong)(gong)序(xu)之(zhi)間(jian)(jian)組合，適(shi)應(ying)(ying)產(chan)品族(zu)內(nei)的不同產(chan)品，容(rong)易結(jie)合手工(gong)(gong)(gong)與自(zi)動(dong)工(gong)(gong)(gong)序(xu)，容(rong)易逐(zhu)步(bu)實(shi)現自(zi)動(dong)化(hua)，相對不容(rong)易受其他工(gong)(gong)(gong)序(xu)改變(bian)的影響，有存(cun)放區時某一(yi)工(gong)(gong)(gong)序(xu)短(duan)期故障不致影響整個系(xi)統的工(gong)(gong)(gong)作，裝配空(kong)間(jian)(jian)大(da)，有定型的傳送部件。速(su)度較低（一(yi)般每分鐘20個作業(ye)過(guo)程(cheng)），單位產(chan)品的設備成本高占地(di)空(kong)間(jian)(jian)大(da)。

適用場(chang)合：柔性要(yao)(yao)求(qiu)高(gao)(gao)；生產率要(yao)(yao)求(qiu)不(bu)高(gao)(gao)，一套系統(tong)完成一族產品(pin)的裝配，產品(pin)結構特征變化適度；工序(xu)數(shu)多(duo)，各工序(xu)時間(jian)不(bu)相近。